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Mustang 3.5L Ecoboost engine swap

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Old 12/27/15, 05:48 PM
  #661  
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I sanded the aluminum with 220 then 400 grit, then I primed everything with high heat primer to fill in the scratches.
Attached Thumbnails Mustang 3.5L Ecoboost engine swap-image.jpeg  
Old 12/27/15, 06:54 PM
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Got them all painted black with high heat paint. I'll redo my intercooler insulation tomorrow to make it look nicer.
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Old 12/27/15, 06:55 PM
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Looks really nice!
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Old 12/27/15, 07:25 PM
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Looks really good. Keep it up. We all want to see this finished.
Old 12/27/15, 07:53 PM
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Originally Posted by lowblustang00
Looks really good. Keep it up. We all want to see this finished.
Thanks! There is a good chance that the car could start by next weekend if Lexiion is able to come over and help a few days. Basically after I get done with the turbo pipes all that's left is to finish the electrical.

Last edited by Ecostang; 12/27/15 at 07:56 PM.
Old 12/27/15, 08:14 PM
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Great work so far...I've been enjoying this thread.
Old 12/27/15, 10:44 PM
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Originally Posted by SpectreH
Great work so far...I've been enjoying this thread.
Thanks man!
Old 12/27/15, 10:48 PM
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I had to make this piece to connect the vacuum tube to the turbo pipe. The vacuum tube has a special connector on it and this piece fits it. This aluminum piece is welded in after the intercoolers. I wanted to post the drawing in case someone needed it.
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Last edited by Ecostang; 12/27/15 at 11:52 PM.
Old 12/27/15, 10:51 PM
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My dad is a machinist and made it for me while I was back home for Christmas.
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Old 12/27/15, 10:59 PM
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Here is a pic of the vacuum connector installed in the pipe along with the mount for the bar sensor, it's similar to a MAF sensor. To make this mount I bought some aluminum block and welded it to the tube. I still need to drill and tap the mounting screw for the sensor.

Btw what looks like blood splattered on the floor is candy-red paint I spilled while painting the bumper. I had that paint all over my hands a few times while in public and got some funny looks
Attached Thumbnails Mustang 3.5L Ecoboost engine swap-image.jpeg  

Last edited by Ecostang; 12/27/15 at 11:54 PM.
Old 12/27/15, 11:01 PM
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This is the block I welded in for the MAF sensor. I still need to drill it out for the sensor and the mounting screws.
Attached Thumbnails Mustang 3.5L Ecoboost engine swap-image.jpeg  
Old 12/28/15, 04:50 AM
  #672  
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Looks great....keep up the excellent work.
Old 12/28/15, 10:44 AM
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Thank you!

I put new insulation on the intercoolers and assembled the piping. I still need to drill and tap the mounting screws for the bar sensor then I can drop this assembly in to the car.
Attached Thumbnails Mustang 3.5L Ecoboost engine swap-image.jpeg  
Old 12/28/15, 10:51 AM
  #674  
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Check this out...

http://www.autoblog.com/2015/12/27/c...oost-official/
Old 12/28/15, 11:25 AM
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Originally Posted by laserred38
That's really cool. I suspect that many resto mods and car builders will be using this engine in the future. It's small, light, powerful, fun, plentiful, and cheap! There is over 1 million of them on the road today, I only paid $3k for a drop-out 19k mile engine. Some very simple mods gets you to around 475-500 RWHP but it can go to 800 RWHP if you want to spend the money.
Old 12/28/15, 04:55 PM
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Please post a vid of the first startup!
Old 12/28/15, 06:53 PM
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Bar sensor installed
Attached Thumbnails Mustang 3.5L Ecoboost engine swap-image.jpeg  
Old 12/28/15, 06:54 PM
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Map sensor installed
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Old 12/28/15, 06:57 PM
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Put everything together for hopefully the last time, looks beautiful. The silver pipe on the right (left side in pic) is just a placeholder. Now that everythings installed I can fabricate the last piece.
Attached Thumbnails Mustang 3.5L Ecoboost engine swap-image.jpeg  

Last edited by Ecostang; 12/28/15 at 11:40 PM.
Old 12/28/15, 07:24 PM
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Almost there! Should disassemble one more time to clean everything


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