GT Performance Mods 2005+ Mustang GT Performance and Technical Information

Journal: MY American Racing LT Header install, day by day

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Old 5/16/07, 09:51 AM
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I'm glad I started this thread! I'm getting some good bits of advice.

I do have jack stands and a jack, just not handy (they are across the county holding up the 67 Fastback). I'll get them, or borrow some from a near by buddy. And Bill, I did read the H-pipe how to (I've read most of your stuff), I just forgot about it, didn't think about it at the time. Good advice.

Uhhh...yeah, the wheels are chocked, yeah, yeah, that's the ticket.
Old 5/16/07, 09:54 AM
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Originally Posted by rocket88
wow, nice site you have there!
No doubt! +1
Old 5/16/07, 09:55 AM
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Originally Posted by SonicBlue2005GT
looks like you got flows on the back there... that bad boy is gonna sound badass
Old 5/16/07, 09:56 AM
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Originally Posted by Lowe!
Uhhh...yeah, the wheels are chocked, yeah, yeah, that's the ticket.
Just making sure, Jim. Not only for you, but for others considering to follow suite.

Might want to keep the cell phone within reach (along with your camera) while you're under the car too.
Old 5/16/07, 10:11 AM
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cool
good luck!
Old 5/16/07, 11:52 AM
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They have a cool stamp on the headers

thats going to take you around 10hrs, removing the motors mounts jacking the engine a little, removing the steering column, removing the dipstick, battery, removing the a/c condenser according to borla (not neccisary), and thats just to begin your install.
Old 5/16/07, 01:36 PM
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Originally Posted by SonicBlue2005GT
looks like you got flows on the back there... that bad boy is gonna sound badass
Yup, flows will sound sweet, but Loudmouths are demonic

Here's mine with ARH L/Ts and SLP loudmouths

http://www.mustang-gtcs.info/videos.htm
Old 5/16/07, 01:40 PM
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Originally Posted by Lowe!
No doubt! +1
Thanks dude - hope you find it useful! Doing the install on ramps alongside pretty much the whole suspension setup made things easier. The headers were still the hardest job though.

Take note of what I said about the fit of the ARH headers being a bit 'too' accurate (ie. v.little tolerance on the bolt holes). Nothing wrong with widening the manifold bolt holes a little. This will turn an hour of pain into a 5 minute job!
Old 5/16/07, 03:44 PM
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Jim- Excellent work thus far on the write up! Myself and a friend of mine installed my bassani X this past Saturday and it turned out to be quite a chore. Then yesterday we decided to put on the race pipes and basically had to take most everything off, and put it all back together. So Id like to consider myself "Slightly" knowledgable if you need any help feel free to give a shout!

I do swear however, that Im not going to be working under my car, until I get a set of ramps, and really tall jackstands.
Old 5/17/07, 06:41 AM
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May 16

It was such a nice day Wednesday here in central Texas, that I didn't really feel like working on the car. This will be the nicest weather we have around here until....oohhh November. So I sat out on the porch, watched my kiddos play, and had a few beers. But, around 8:30pm I couldn't resist. I decided, as promised, to at least take out the battery (and battery tray).

I didn't have a metric socket small enough for the terminal clamps, tray screws, and tie-down bolt, but a 5/16" worked like a champ. Straight fwd enough, but what is up with the cute little blankie around the battery, and the over engineered +terminal clamp?!? Makes for easy removal, I'll give them that!!


As mentioned above, that upper p-side O2 sensor is MUCH easier to reach with the battery removed. Remember my little green friend?


There was so much space, and those 4 nut/studs (per side) were just starring at me, so I said, "yeah, those nuts have gotta come out...tonight!"
P-side:

D-side:


So in a little less than an hour (I'll round up), the battery stuff and all 8 of the top manifold nuts were off. As a bonus, one of the studs came out on it own! I was wondering why it was taking so long to get that one loose. I had a nice system going, get a nut off, partake of beverage, repeat x8. All it took was this rachet and a 1/2 deepwall socket. Granted the nuts are really 13mm, but the 1/2" fit just a little tighter (and I don't currently have a deep wall 13mm socket). Nor so I have a 5mm to remove the studs, so a trip to Sears is in order. The first of several I'm sure.

By count, HALF the work is done!
But I'm not fooling myself, by time, I'm sure the bottom 8 will take MUCH longer.

Time spent: 1 hr Total for project: 3.5 hrs
Old 5/17/07, 06:44 AM
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nice oldschool craftsman ratchet. they def. dont make them like that anymore
Old 5/17/07, 09:27 AM
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Back when I was doing some research on replacing my stock manifolds with a set of shorties (it's now on the back burner.. $800+ for CARB approved shorties?? ), I discovered that using locking header bolts are the way to go.

Have you already looked into this?

Breslin Performance Header Locking Bolts
Old 5/17/07, 12:21 PM
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Jim- glad to see you're ensuring constant refreshments!

Bill- what info did you find out about really needing locking nuts for the shorties??
Old 5/17/07, 12:41 PM
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Originally Posted by tom281
Bill- what info did you find out about really needing locking nuts for the shorties??
I've poked around in different forums like Modular Fords, StangNet, etc. and all mention the use of these specific Breslin lock bolts. Several have commented that re-using the OEM nuts and studs or the header supplied bolts have loosened up time and time again, even after re-torqueing.

If I were to get headers, I'd seriously consider these. If I have to remove components or jack up one side of the engine just to access 1 or 2 bolts, that's enough of a reason to get the Breslin's, because stuff like this, you only want to do once.
Old 5/17/07, 02:30 PM
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Originally Posted by TacoBill
I've poked around in different forums like Modular Fords, StangNet, etc. and all mention the use of these specific Breslin lock bolts. Several have commented that re-using the OEM nuts and studs or the header supplied bolts have loosened up time and time again, even after re-torqueing.

If I were to get headers, I'd seriously consider these. If I have to remove components or jack up one side of the engine just to access 1 or 2 bolts, that's enough of a reason to get the Breslin's, because stuff like this, you only want to do once.
I was warned about vibrations loosening up the stock studs and nuts and ended up going with stage-8 locking bolts on my shorties. So far, they have held up very nicely. I dont think they are re-usable like the Breslins though.
Old 5/17/07, 03:05 PM
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Smile

Great write-up so far.
I am also considering the ARH install, but don't know if I have the patience for it.
Posts like this give me hope and inspiration!
Old 5/17/07, 03:39 PM
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That's what we're here for!!
In fact, I just got off the phone with Nick (Mr. American Racing Headers himself), great guy. Not only did he answer my question concerning the use of a locking bolt or what to put on the bolts themselves, but gave a very clear explaination as to why the only thing I could possibly use, if I so desired, was a little anti-sieze. Due to the nature of the stock gasket, it is highly unlikely the bolts will need to be retightened. He also made me feel even more confident in doing this install myself, and gave me some tips and tricks to use along the way.
Old 5/17/07, 03:55 PM
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Jim- do you reuse the stock gaskets or buy new?
Old 5/17/07, 05:30 PM
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Originally Posted by Lowe!
That's what we're here for!!
In fact, I just got off the phone with Nick (Mr. American Racing Headers himself), great guy. Not only did he answer my question concerning the use of a locking bolt or what to put on the bolts themselves, but gave a very clear explaination as to why the only thing I could possibly use, if I so desired, was a little anti-sieze. Due to the nature of the stock gasket, it is highly unlikely the bolts will need to be retightened. He also made me feel even more confident in doing this install myself, and gave me some tips and tricks to use along the way.
Jim, isn't Nick a nice fellow? I spoke with him yesterday for about 15 minutes, just telling him how much I loved my exhaust I just bought, and how they sound, and how the car now REALLY makes me smile. He's definitely one guy who cares about how his customers feel, and thanked me many times for the compliments I gave his product, and for promoting them whenever someone asks me what headers I have.
Old 5/17/07, 05:31 PM
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Originally Posted by TacoBill
I've poked around in different forums like Modular Fords, StangNet, etc. and all mention the use of these specific Breslin lock bolts. Several have commented that re-using the OEM nuts and studs or the header supplied bolts have loosened up time and time again, even after re-torqueing.

If I were to get headers, I'd seriously consider these. If I have to remove components or jack up one side of the engine just to access 1 or 2 bolts, that's enough of a reason to get the Breslin's, because stuff like this, you only want to do once.
I had to remove the motor mounts to get at a couple of the studs, and my headers came with the stage 8 locking nuts. They are listed at about 45 bucks for a set for a v8 engine, so far so good nothing loose


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