Boss 302 Side Exhaust Install/Discussion
Your neighbors are going to love you
Originally Posted by 06GT
Your neighbors are going to love you 

Im still not convonced that they're al that loud to bystanders. As mentioned previously, the tips are angled down which supposedly reduces the sound to everyone but the driver.
Still waiting for road-side video...i havent had a chance to film it myself.
Still waiting for road-side video...i havent had a chance to film it myself.
I never ran mine with the restrictor plates in...and from the driver's seat at least, the sound is absolutely ideal.
Originally Posted by Overboost
Why would you put the plates in in the first place? I'll hold onto them for track days or if I can't stand it (which I doubt will happen), but they'll be the first part out of the box.
All I know is I run the sidepipes unrestricted, with a Roush muffler set, and it is LOUD. I like it.
Well I consider myself pretty savvy and the procedure is theoretically pretty simple (remove some nuts and bolts, remove stock H pipe, insert new parts, bolt in place, done) but today I was faced with severe frustration and disappointment.
First I got to feel that exited feeling this afternoon when the UPS guy arrived with my new side exhaust. Opened it up and decided to put it on right then and there in my garage.
Jacked one side of the car up (high!) and put it on jack stands and went under the car on my creeper. First thing I noticed was that the bolts on the front clamps of the factory H pipe have virtually no clearance around them whatsoever. I could not fit a socket wrench in there at all, and even a normal wrench would barley go in and when I did get it on there it had absolutely no play whatsoever. To make matters worse my 5.0 has 30K plus of hard miles on it. Needless to say I could not budge the bolt at all not even a tiny bit. So now my brand new H pipe and side exhaust is just sitting in my garage on a shelf near my car and I am powerless to do anything about it. Apparently I will have to have this installed at a shop
What idiot decided to have those bolt facing up rather than down? Here I was expecting this to be a nice fairly stress free afternoon project. Now I am just really pissed off and I am actually considering just sending the Boss side exhaust back and save myself the headache, not to mention the $$$. I'm THAT pissed
Well I consider myself pretty savvy and the procedure is theoretically pretty simple (remove some nuts and bolts, remove stock H pipe, insert new parts, bolt in place, done) but today I was faced with severe frustration and disappointment.
First I got to feel that exited feeling this afternoon when the UPS guy arrived with my new side exhaust. Opened it up and decided to put it on right then and there in my garage.
Jacked one side of the car up (high!) and put it on jack stands and went under the car on my creeper. First thing I noticed was that the bolts on the front clamps of the factory H pipe have virtually no clearance around them whatsoever. I could not fit a socket wrench in there at all, and even a normal wrench would barley go in and when I did get it on there it had absolutely no play whatsoever. To make matters worse my 5.0 has 30K plus of hard miles on it. Needless to say I could not budge the bolt at all not even a tiny bit. So now my brand new H pipe and side exhaust is just sitting in my garage on a shelf near my car and I am powerless to do anything about it. Apparently I will have to have this installed at a shop
What idiot decided to have those bolt facing up rather than down? Here I was expecting this to be a nice fairly stress free afternoon project. Now I am just really pissed off and I am actually considering just sending the Boss side exhaust back and save myself the headache, not to mention the $$$. I'm THAT pissed
First I got to feel that exited feeling this afternoon when the UPS guy arrived with my new side exhaust. Opened it up and decided to put it on right then and there in my garage.
Jacked one side of the car up (high!) and put it on jack stands and went under the car on my creeper. First thing I noticed was that the bolts on the front clamps of the factory H pipe have virtually no clearance around them whatsoever. I could not fit a socket wrench in there at all, and even a normal wrench would barley go in and when I did get it on there it had absolutely no play whatsoever. To make matters worse my 5.0 has 30K plus of hard miles on it. Needless to say I could not budge the bolt at all not even a tiny bit. So now my brand new H pipe and side exhaust is just sitting in my garage on a shelf near my car and I am powerless to do anything about it. Apparently I will have to have this installed at a shop
What idiot decided to have those bolt facing up rather than down? Here I was expecting this to be a nice fairly stress free afternoon project. Now I am just really pissed off and I am actually considering just sending the Boss side exhaust back and save myself the headache, not to mention the $$$. I'm THAT pissed
I remember swapping the X pipe in and dealing with the upside down clamps. I was calling Ford engineers every name in the book! I flipped mine around after I took it off in the event I ever install it again that it goes on easily.
That is what I planned on doing with mine but I couldn't figure out how to get them out!?!!
Please tell me how the hell you got yours out of there. I am having feelings of semi depression over this setback lol
Originally Posted by Nokternal
That is what I planned on doing with mine but I couldn't figure out how to get them out!?!!
Please tell me how the hell you got yours out of there. I am having feelings of semi depression over this setback lol



