GT Performance Mods 2005+ Mustang GT Performance and Technical Information

Going to make my own brake duct kit

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Old Mar 28, 2010 | 07:08 PM
  #21  
NastyStang113's Avatar
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I'll take a set too.
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Old Mar 30, 2010 | 10:06 AM
  #22  
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I saw a couple of listings on ebay for $175 now, they used to be $350. Brake dust shields and ducts, for our GTs...

Shelby was working on a CF dust shield for 13" rotors, but after testing, apparently the CF was melting under the high temp. I don't know whatever came after that because I cancelled my order with Moss Mustang and got the FRPP kit off of ebay.

Last edited by rony1976; Mar 30, 2010 at 10:13 AM.
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Old Mar 30, 2010 | 10:16 AM
  #23  
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Is your aluminum .064?
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Old Mar 30, 2010 | 09:40 PM
  #24  
cop on my back's Avatar
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Got the sub box ports today and proceeded to heat and squish them to an oval shape to fit the opening in the lower grill. Left round, they were a little too big. Hopefully open up the grill and fit them in a couple days.
Attached Thumbnails Going to make my own brake duct kit-img_6606.jpg   Going to make my own brake duct kit-img_6607.jpg   Going to make my own brake duct kit-img_6609.jpg  
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Old Mar 30, 2010 | 09:55 PM
  #25  
cop on my back's Avatar
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Originally Posted by Barricade
Is your aluminum .064?
No, 0.093 thick, I thought 1/16" might be a little too thin to be sturdy enough.
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Old Mar 31, 2010 | 08:03 PM
  #26  
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Okay, I have the holes cut and fit the inlets in them, looks good. Now the question, leave them black or paint chrome with the aluminum or stainless screen?
Attached Thumbnails Going to make my own brake duct kit-img_6610.jpg   Going to make my own brake duct kit-img_6611.jpg   Going to make my own brake duct kit-img_6612.jpg   Going to make my own brake duct kit-img_6613.jpg   Going to make my own brake duct kit-img_6614.jpg  

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Old Apr 1, 2010 | 11:18 AM
  #27  
jodadejSS06GT's Avatar
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This is a sweet project. Nice work with the brake dust shields. I work in a building with at 25,000 sq. ft. machine shop and would use it at my disposal if I were to do this.
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Old Apr 1, 2010 | 08:00 PM
  #28  
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I dont care for those inlets. Looks like a Hamster Habitat.

Did you see where that guy sliced the back off to keep the grill?
That would be the way to go IMHO....

You can fab up a reducer from aluminum for the back to tie the piping in.
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Old Apr 2, 2010 | 03:18 PM
  #29  
flamin ponyexpress's Avatar
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Originally Posted by cop on my back
Sorry. I would love to get a bunch made, but no can do.
That's too bad,because you could market these brake caliper spindle attachments and make good money. might think about doing a patent on the brake caliper design that you have and find a company to make and distribute .

Last edited by flamin ponyexpress; Apr 2, 2010 at 03:20 PM.
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Old Apr 2, 2010 | 05:46 PM
  #30  
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Painted the inlets and loosely installed the lower grill. There will be a honeycomb stainless steel grill recessed about 1" back, but I have to wait up to 2 weeks for some material to come in. The grill will look just like the one posted above, but it will be slightly oval to fit mine. I have also temporarily tried the hose and it fits perfect.

The front bumper is filthy and has some double sided tape on it from removing my chin spoiler.
Attached Thumbnails Going to make my own brake duct kit-img_6615.jpg   Going to make my own brake duct kit-img_6616.jpg   Going to make my own brake duct kit-img_6618.jpg  

Last edited by cop on my back; Apr 2, 2010 at 05:47 PM.
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Old Apr 2, 2010 | 11:45 PM
  #31  
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Looks great and some nice fabrication work. You may want to consider trimming the backing plate so the radius matches the inner rotor hat, then adding a ring at a right angle so it comes close to the rotor--basically almost sealing to the rotor. Right now you have a heat shield that is reflecting rotor heat back to the inner braking surface. Not only does it limit the cooling, it could stress the rotor due to the differential cooling on the two faces, ending up with a cracked rotor. Where it really becomes a problem is in the paddock after a hard run and the rotors start to cool.

Here are the ducts I bought off a guy on cornercarvers.com (not my pic, but to better explain):



And since you are making them, a really clever setup I saw had ducts similar to those pictured, but they left a 1-2" wide projection coming off them to act as a heat shield for the tie rod boot. Basically, if you trimmed yours to a smaller radius, leave a section to protect the tie rod. I wrap mine in the good foil duct sealing tape and haven't had a melted boot yet, but it can be a hassle replacing the tape every few months.

Edit: just looked at your pictures again and noticed it looks like you have machined spacers to get it mounted close to the rotor--nice, and it makes it even easier to modify. Just trim until the diameter exposes the full braking face.

Last edited by Import-Slaya; Apr 2, 2010 at 11:50 PM.
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Old Apr 3, 2010 | 07:37 AM
  #32  
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Yes, I have spacers, so it would be very easy to make some about .200 thicker to get it closer to the rotor. I may also have to get some "ribs" welded to the back to make it a little more stiff. I think on hard cornering the plate will flex more than I want.

Thanks for the advice and pictures, good stuff.
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Old Apr 3, 2010 | 07:42 AM
  #33  
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Originally Posted by cop on my back
Painted the inlets and loosely installed the lower grill. There will be a honeycomb stainless steel grill recessed about 1" back, but I have to wait up to 2 weeks for some material to come in. The grill will look just like the one posted above, but it will be slightly oval to fit mine. I have also temporarily tried the hose and it fits perfect.

The front bumper is filthy and has some double sided tape on it from removing my chin spoiler.


If you don't mind,where did you get the hose ? And what size is it ? Thank you.
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Old Apr 3, 2010 | 07:58 AM
  #34  
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It is 3" and I got it from a local hydraulic shop supplier. They have fittings and all kinds of hydraulic hoses along with these types of hoses. It was $50 for 8' of hose.

Total kit cost to date, about $85 with just a couple more things to get.
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Old Apr 4, 2010 | 03:16 PM
  #35  
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Another update. I have both inlets done and the hose attached on one side (store only had 5 feet and I needed 4 per side)

So the only thing left is the stainless screens but that will probably be a couple weeks for the material to come in.
Note the chin spoiler is removed after hitting a rabbit the other day (the furry kind). It has to be resprayed after the clear coat is all cracked to hell.
Attached Thumbnails Going to make my own brake duct kit-img_6626.jpg   Going to make my own brake duct kit-img_6627.jpg   Going to make my own brake duct kit-img_6628.jpg  
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