Repair and Service Help All Repair related problems, issues, TSBs, and anything else revolving around the Repair of your Mustang

Broken Plug - SP547

Thread Tools
 
Search this Thread
 
Old May 8, 2024 | 11:59 AM
  #1  
chadztaylor's Avatar
Thread Starter
Member
 
Joined: May 8, 2024
Posts: 17
Likes: 2
Broken Plug - SP547

Alright, I’m sure you’ve had to extract a broken plug (or 8) at some point. I’m aware of the Lisle tool and I think I follow directions pretty well. However, the videos demonstrating how to extract the broken plugs all have plugs with ceramic inside the metal sleeve. For my situation, when I pulled the plug, the ceramic was still intact, but the metal sleeve was wedged down in the head.

im assuming the Lisle extraction tool uses the ceramic material to thread into, which offers a good grip when extracting the broke plug. Since all there is in my situation is the metal sleeve I’m not sure how I’ll catch on when trying to extract the plug.

I literally don’t know any other options to remove this **** thing, other than pulling the heads. So please, experts tap in!! Thank you
Reply
Old May 8, 2024 | 12:56 PM
  #2  
05stangkc's Avatar
Administrator clevparts@aol.com
 
Joined: November 27, 2004
Posts: 12,584
Likes: 4,339
From: Visalia Ca.
Welcome!

Perhaps This Thread Will Help!


https://themustangsource.com/forums/...ite-up-522706/

KC
Reply
Old May 8, 2024 | 01:17 PM
  #3  
chadztaylor's Avatar
Thread Starter
Member
 
Joined: May 8, 2024
Posts: 17
Likes: 2
Not related

Originally Posted by 05stangkc
Welcome!

Perhaps This Thread Will Help!


https://themustangsource.com/forums/...ite-up-522706/

KC
Good thread, but it doesn’t relate specifically to my situation.
Reply
Old May 8, 2024 | 04:14 PM
  #4  
m05fastbackGT's Avatar
SUPERCHARGED RED ROCKET ------------------Master-Moderator
 
Joined: May 11, 2006
Posts: 10,648
Likes: 2,516
From: Carnegie, PA
Originally Posted by chadztaylor
Alright, I’m sure you’ve had to extract a broken plug (or 8) at some point. I’m aware of the Lisle tool and I think I follow directions pretty well. However, the videos demonstrating how to extract the broken plugs all have plugs with ceramic inside the metal sleeve. For my situation, when I pulled the plug, the ceramic was still intact, but the metal sleeve was wedged down in the head.

im assuming the Lisle extraction tool uses the ceramic material to thread into, which offers a good grip when extracting the broke plug. Since all there is in my situation is the metal sleeve I’m not sure how I’ll catch on when trying to extract the plug.

I literally don’t know any other options to remove this **** thing, other than pulling the heads. So please, experts tap in!! Thank you
There is one other spark plug removal tool which is similar to the Lisle tool... It's called the OTC 6918 Ford 3v spark plug remover kit... Perhaps the OTC tool has a part included which is able to thread into the metal sleeve portion of the spark plug that is wedged down inside the head... If not? then you may have no other option, but to pull the head... Attachment link is provided below.

https://www.otctools.com/products/fo...-kit-triton-3v

Last edited by m05fastbackGT; May 8, 2024 at 04:15 PM.
Reply
Old May 9, 2024 | 12:31 AM
  #5  
mrkabc's Avatar
Legacy TMS Member
 
Joined: November 13, 2005
Posts: 2,193
Likes: 46

When my plugs broke the metal was in the head, and the ceramic came out intact. The Lisle tool worked just fine to get the metal out. Do your plug(s) look like these?

The tool I used:
Amazon.com: Lisle 65600 Broken Plug Remover for Ford : Everything Else Amazon.com: Lisle 65600 Broken Plug Remover for Ford : Everything Else

Last edited by mrkabc; May 9, 2024 at 12:32 AM.
Reply
Old May 10, 2024 | 07:00 AM
  #6  
chadztaylor's Avatar
Thread Starter
Member
 
Joined: May 8, 2024
Posts: 17
Likes: 2
My plugs look different

Originally Posted by mrkabc


When my plugs broke the metal was in the head, and the ceramic came out intact. The Lisle tool worked just fine to get the metal out. Do your plug(s) look like these?

The tool I used: Amazon.com: Lisle 65600 Broken Plug Remover for Ford : Everything Else
No mine looked different. Only the tip of the electrode was showing. Was there any ceramic at all inside the meta sleeve?
Reply
Old May 11, 2024 | 12:56 AM
  #7  
mrkabc's Avatar
Legacy TMS Member
 
Joined: November 13, 2005
Posts: 2,193
Likes: 46
Originally Posted by chadztaylor
No mine looked different. Only the tip of the electrode was showing. Was there any ceramic at all inside the meta sleeve?
Oh, then yours broke differently than mine did. IIRC there wasn't any ceramic left inside, just the metal piece that you see to the left in the pictures. That is what the tool pulled out. Ouch.
Reply
Old May 11, 2024 | 07:22 AM
  #8  
chadztaylor's Avatar
Thread Starter
Member
 
Joined: May 8, 2024
Posts: 17
Likes: 2
Broken plug

Originally Posted by mrkabc
Oh, then yours broke differently than mine did. IIRC there wasn't any ceramic left inside, just the metal piece that you see to the left in the pictures. That is what the tool pulled out. Ouch.
this is what my plug looks like whenI pulled it. the metal sleeve is stuck in the head.

Reply
Old May 11, 2024 | 09:56 AM
  #9  
05stangkc's Avatar
Administrator clevparts@aol.com
 
Joined: November 27, 2004
Posts: 12,584
Likes: 4,339
From: Visalia Ca.
@chadztaylor

I am Looking At the Ford TSB Mode 1 Instructions Using The Ford Tool and it Seems to Me That is Exactly The Situation You Have??? I Crossed Out Any Mode 2 or Mode 3 Instructions.

That's My Two Cents Worth a Look!

KC
Attached Files
File Type: pdf
TSB MODE 1.pdf (3.34 MB, 131 views)
Reply
Old May 11, 2024 | 12:05 PM
  #10  
m05fastbackGT's Avatar
SUPERCHARGED RED ROCKET ------------------Master-Moderator
 
Joined: May 11, 2006
Posts: 10,648
Likes: 2,516
From: Carnegie, PA
Originally Posted by chadztaylor
this is what my plug looks like whenI pulled it. the metal sleeve is stuck in the head.
The Lisle broken spark plug tool should still be able to tap into the metal sleeve portion and extract it...
Reply
Old Jun 21, 2024 | 03:03 PM
  #11  
chadztaylor's Avatar
Thread Starter
Member
 
Joined: May 8, 2024
Posts: 17
Likes: 2
It worked!

Originally Posted by 05stangkc
@chadztaylor

I am Looking At the Ford TSB Mode 1 Instructions Using The Ford Tool and it Seems to Me That is Exactly The Situation You Have??? I Crossed Out Any Mode 2 or Mode 3 Instructions.

That's My Two Cents Worth a Look!

KC
UPDATE: it’s been 6 weeks and a newborn baby boy later but I finally removed the metal sleeve from the head!! I referred to the TSB you referenced and it worked like a charm. I used the OEMTOOLS Spark plug removal kit + electric shield removal kit (part number 57273 and 27274 respectively from AutoZone). The kit comes with a tap, which is needed to create threads in the metal sleeve, without it the extractor won’t have anything to bite into. For this reason the Lisle tool won’t work. There’s a video on AutoZone website on how to use the OEMTOOLS. Thank you for saving me so much time and money that I didn’t have!



Last edited by chadztaylor; Jun 21, 2024 at 04:09 PM.
Reply
Old Jun 21, 2024 | 04:05 PM
  #12  
m05fastbackGT's Avatar
SUPERCHARGED RED ROCKET ------------------Master-Moderator
 
Joined: May 11, 2006
Posts: 10,648
Likes: 2,516
From: Carnegie, PA
Congratulations on your newborn baby boy and also on removing the broken spark plugs with the OEMTOOLS spark plug removal kit from Auto Zone... In the meantime, thank you for providing us with the removal kit from Auto Zone, as it will indeed become very valuable as another option for removing broken spark plugs in addition to the Lisle broken spark and OTC broken spark plug removal kits...

There was also no doubt about the success you experienced by following the Ford TSB spark plug extraction procedure, as it does indeed work like a charm..
Reply
Old Jun 21, 2024 | 04:26 PM
  #13  
05stangkc's Avatar
Administrator clevparts@aol.com
 
Joined: November 27, 2004
Posts: 12,584
Likes: 4,339
From: Visalia Ca.
Congratulations On The Newborn & Also The Successful Spark Plug Extraction! So Glad To Help!

Be Well!

KC
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Luken07
Repair and Service Help
42
Oct 17, 2022 01:26 PM
mustangIIfan
Fox Mustangs
4
Jan 12, 2014 08:41 AM
Kanderosn
1994-2004 V-6
5
Sep 26, 2011 09:19 AM




All times are GMT -6. The time now is 03:59 PM.