Notices
2010-2014 Mustang Information on The S197 {GenII}
Sponsored By:
Sponsored By:

Tired of the rusty differential...

Thread Tools
 
Search this Thread
 
Old 2/24/16, 06:04 PM
  #1  
Member
Thread Starter
 
doctorpimp's Avatar
 
Join Date: February 14, 2016
Location: London, Ontario
Posts: 37
Likes: 0
Received 2 Likes on 2 Posts
Tired of the rusty differential...

My car was never winter driven (Canada) and seldom saw rain. So when I was in the process of installing my rear springs and shocks, I was surprised at the appearance of the axle assembly... looks like a junkyard piece with all that rust! Why Ford never paints axle assemblies is beyond me. So I decided to pull my diff to paint and gear change.

Old: rusty crap with 3.55




New: Por15 semigloss black with 4.10 and Ford Racing aluminum differential cover




I'm so happy with the new look. Can't wait to install it and try it out too

Last edited by doctorpimp; 2/24/16 at 06:47 PM.
Old 2/24/16, 06:06 PM
  #2  
GT Member
 
NacsMXer's Avatar
 
Join Date: July 9, 2014
Posts: 139
Received 3 Likes on 3 Posts
POR15 is good stuff. Nice job, looks a million times better
Old 2/24/16, 06:42 PM
  #3  
Member
Thread Starter
 
doctorpimp's Avatar
 
Join Date: February 14, 2016
Location: London, Ontario
Posts: 37
Likes: 0
Received 2 Likes on 2 Posts
Yeah, I really like it. I did the same treatment on my old 73 Dodge Charger with the 8 3/4 axle about 10 years ago. Looked like new even after 8 years and about 10,000 miles.
Just gotta keep it off your skin
Old 2/25/16, 07:31 AM
  #4  
I Have No Life
 
FromZto5's Avatar
 
Join Date: September 24, 2011
Posts: 10,141
Received 172 Likes on 145 Posts
Wow that's really neat. I agree with you, it just naturally rusts because Ford doesn't do any treatment/paint/etc. to it prior to customer.

Curious, how much did that cost you in terms of hours and $$$?
Old 2/25/16, 08:23 AM
  #5  
Shelby GT500 Member
 
ford20's Avatar
 
Join Date: January 1, 2010
Location: White Plains, NY
Posts: 3,004
Received 63 Likes on 56 Posts
It also acts as a layer to prevent bad rust from forming. It is just a surface layer.

Also, mine came painted from the factory

Looks good though! Nice job
Old 2/25/16, 10:35 AM
  #6  
Bullitt Member
 
JonsMustang's Avatar
 
Join Date: August 4, 2015
Location: Chicago
Posts: 222
Received 5 Likes on 5 Posts
Come paint mines!!!! I just spray it with Rust Formula Cure 1000.
Old 2/25/16, 01:51 PM
  #7  
I Have No Life
 
FromZto5's Avatar
 
Join Date: September 24, 2011
Posts: 10,141
Received 172 Likes on 145 Posts
Originally Posted by ford20
It also acts as a layer to prevent bad rust from forming. It is just a surface layer.

Also, mine came painted from the factory

Looks good though! Nice job
Sean... how did yours come painted? Do all Boss's come that way?

Also, side note... can you please pm me or post a thread that has a video of your exhaust setup, idling, accelerating, etc? Reason is because you have the exact setup I am about to get in spring. Kooks LT's, H quad hi flow cat pipes, side pipes. Only difference will be I'm blown versus you NA, but I think the sound will be similar. What's your axleback though?

Would appreciate the vids. Thanks.
Old 2/25/16, 02:48 PM
  #8  
Like Father...
I ♥ Sausage
 
Rather B.Blown's Avatar
 
Join Date: April 4, 2007
Location: Just outside the middle of nowhere
Posts: 20,258
Received 588 Likes on 422 Posts
Originally Posted by FromZto5
Sean... how did yours come painted? Do all Boss's come that way?
Not sure about Boss's, but my 500 came painted too. I remember talk a few years ago on here about GT/V6 not being painted but 500's were. My SGT and GT/CS were not painted.
Old 2/25/16, 05:02 PM
  #9  
GT Member
 
jp1seattle's Avatar
 
Join Date: October 15, 2012
Location: Seattle
Posts: 190
Likes: 0
Received 2 Likes on 2 Posts
500's, Bosses and Track packs are painted.
Old 2/25/16, 06:56 PM
  #10  
GT Member
 
Roadk9's Avatar
 
Join Date: November 9, 2015
Location: Saint Petersburg Fl
Posts: 131
Received 17 Likes on 17 Posts
New IRS

My 2016 GT has paint everywhere in the underbody. And the lower rear suspension arms are Aluminum, as is the differential (Auto only).
It looks great and should stay that way for a long time.

To the OP, it looks like you are doing a great job. Should give you a lot of satisfaction.

Last edited by Roadk9; 2/25/16 at 06:58 PM.
Old 2/25/16, 08:37 PM
  #11  
Bullitt Member
 
redonblackpony's Avatar
 
Join Date: July 12, 2014
Location: ventura county california
Posts: 314
Received 48 Likes on 41 Posts
I concur. About 3 years ago I replaced my stock rear end with the boss/ GT500 set up with 3.73 gears and it also was painted black and after all this time still looks brand-new
Old 2/26/16, 01:09 AM
  #12  
GT-500 Member
 
32vsnake's Avatar
 
Join Date: August 11, 2013
Location: Victoria, BC
Posts: 143
Received 31 Likes on 22 Posts
Nice work OP looks great. Sadly, the 07-09 GT500's weren't painted from the factory either.

Last edited by 32vsnake; 2/26/16 at 01:10 AM.
Old 2/26/16, 08:24 AM
  #13  
Member
Thread Starter
 
doctorpimp's Avatar
 
Join Date: February 14, 2016
Location: London, Ontario
Posts: 37
Likes: 0
Received 2 Likes on 2 Posts
Thanks for the compliments, everyone!
I have been working on it for the last week, off and on, about 2 hours every day. In total, including the gear change and rebuild of the limited-slip it has taken me about 12 hours of total time. Just to paint the diff, without gear change would probably take a weekend (2 hours to remove, 2 hours to prep and paint, 24 hours dry time and 2 hours to reinstall.
I am really happy with the results

Old 2/26/16, 09:04 AM
  #14  
Cobra R Member
 
1 Alibi 2's Avatar
 
Join Date: March 2, 2012
Location: Hackettstown, N.J.
Posts: 1,550
Received 684 Likes on 347 Posts
Originally Posted by doctorpimp
My car was never winter driven (Canada) and seldom saw rain. So when I was in the process of installing my rear springs and shocks, I was surprised at the appearance of the axle assembly... looks like a junkyard piece with all that rust! Why Ford never paints axle assemblies is beyond me. So I decided to pull my diff to paint and gear change.

Old: rusty crap with 3.55
New: Por15 semigloss black with 4.10 and Ford Racing aluminum differential cover
I'm so happy with the new look. Can't wait to install it and try it out too
.
2011 - from the factory.
.

.
2014 - from the factory.
.

.
Old 2/26/16, 12:38 PM
  #15  
I Have No Life
 
FromZto5's Avatar
 
Join Date: September 24, 2011
Posts: 10,141
Received 172 Likes on 145 Posts
^ yeah my 12 5.0 does NOT look like that above. It's definitely a perk for getting a Boss or a Shelby. Nice!
Old 2/26/16, 01:02 PM
  #16  
Shelby GT500 Member
 
ford20's Avatar
 
Join Date: January 1, 2010
Location: White Plains, NY
Posts: 3,004
Received 63 Likes on 56 Posts
Originally Posted by FromZto5
Sean... how did yours come painted? Do all Boss's come that way?

Also, side note... can you please pm me or post a thread that has a video of your exhaust setup, idling, accelerating, etc? Reason is because you have the exact setup I am about to get in spring. Kooks LT's, H quad hi flow cat pipes, side pipes. Only difference will be I'm blown versus you NA, but I think the sound will be similar. What's your axleback though?

Would appreciate the vids. Thanks.
I would but you see the way my engine is set up, it is in the garage and my car is in the driveway haha. As soon as I get it up and running though I will shoot you a PM in case you haven't gone with your setup.

Originally Posted by jp1seattle
500's, Bosses and Track packs are painted.
^^This
Old 2/26/16, 08:32 PM
  #17  
Member
Thread Starter
 
doctorpimp's Avatar
 
Join Date: February 14, 2016
Location: London, Ontario
Posts: 37
Likes: 0
Received 2 Likes on 2 Posts
Old 2/26/16, 11:43 PM
  #18  
2014 SGM Roush Stage 2 --------- Moderator------
 
shaneyusa's Avatar
 
Join Date: July 7, 2013
Location: Idaho
Posts: 2,904
Received 1,088 Likes on 788 Posts
Great job, looks fantastic! Glad I have a track pack and don't have to do this. Sure wouldn't want the before pic.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
PhillyStang
'10-14 V6 Modifications
7
2/19/16 05:25 PM
Detroit Steel
GT350
2
2/9/16 10:24 AM
11GT/CS
General Mustang Chat
2
2/7/16 02:01 PM
Amel
GT
3
1/29/16 09:54 AM
Invective
Repair and Service Help
1
1/25/16 10:32 PM



Quick Reply: Tired of the rusty differential...



All times are GMT -6. The time now is 10:19 AM.