Lighter Mustang in the Future thanks to Carbon Fiber!
it's a conspiracy! c-o-n-spiracy. kind of makes one wonder how much "savings" there would have been if the GT500 didn't have the "Shelby" badge attached to it. maybe a few hundred pounds worth of savings? don't know about CF engine blocks mentioned in an earlier post, have only seen pictures of other prototyped engine parts a few years ago (in a import
car mag, of all places) and motorcycle wheels - very expensive. a very simple and effective application that Ford can do now is start making the Mustang's driveshaft out of CF and go from there.
"These two quotes show that you don’t understand what is happening inside Ford. It’s not deadwood being cleared out – it’s the solid folk who provided Ford’s backbone for decades. And your statement is a case in point given that the CE of the Five Hundred was one of the first to go in what was purely a political move. He went from hero to zero in about a month when a certain Product Creation VP decided to make some changes to bring in “his” people. "
I didn't create that, I stumbled upon it looking for other info. In CONTEXT it was for something else. In retrospect, it shows more than Ford would prefer to let out, but in conjuction with other things, shows a lot of introspection, and hopefully some desire for remediation. There are people who have kept their best work in the drawer, because of what happened.
The company is in trouble. The entity that is Ford needs to change everything about the way it does business in about 20 months. Can it?
No way, but it sure can identifiy what needs to be fixed. So, conspiracy, no. A considered disipline, heck yea.
As an enthusiast, I want, no need, this company to get it together.
And as of Sept 06, when they brought in a complete outsider, they admitted that things are(were, will be?) pretty bad.
In case your post was sarcasm....
yes a few hundred pounds is the difference between credibilty, and a parody.
Unfortunately, there seems to be more than just a hint of that still evident.
Mulally's stewardship is the company's last hope for salvation. He's saying - and doing - many of what appear to be the right things. The question is: are the entrenched corporate policies and mahogany row lackies gonna thwart his efforts and make an already improbable task utterly impossible?
The carbon fiber would pay for itself over time having better fuel economy, lighter weight. For me gas mileage wasn't an issue.
IMO kike the bodyweight of my 06 coupe. Getting a stripper in 06 I noticed a difference in weight from option that I had on my 05 and not on the 06 were Shaker 1000 w/trunk wofer, side air bags, active anti theft. wheel locks, Kept the 17" wheels no 18", i heard 18" has larger brakes. Sorry if this makes no sense I was out till 2 am.
IMO kike the bodyweight of my 06 coupe. Getting a stripper in 06 I noticed a difference in weight from option that I had on my 05 and not on the 06 were Shaker 1000 w/trunk wofer, side air bags, active anti theft. wheel locks, Kept the 17" wheels no 18", i heard 18" has larger brakes. Sorry if this makes no sense I was out till 2 am.
The carbon fiber would pay for itself over time having better fuel economy, lighter weight. For me gas mileage wasn't an issue.
IMO kike the bodyweight of my 06 coupe. Getting a stripper in 06 I noticed a difference in weight from option that I had on my 05 and not on the 06 were Shaker 1000 w/trunk wofer, side air bags, active anti theft. wheel locks, Kept the 17" wheels no 18", i heard 18" has larger brakes. Sorry if this makes no sense I was out till 2 am.
IMO kike the bodyweight of my 06 coupe. Getting a stripper in 06 I noticed a difference in weight from option that I had on my 05 and not on the 06 were Shaker 1000 w/trunk wofer, side air bags, active anti theft. wheel locks, Kept the 17" wheels no 18", i heard 18" has larger brakes. Sorry if this makes no sense I was out till 2 am.
My vehicle is a "stripper" similar to yours in that it does not have the Shaker 1000, side air bags, leather seats, IUP, active anti-theft, satellite radio, or rear spoiler (I did put an aftermarket ducktail on instead).
I can only imagine carbon fiber being used on a hood or decklid, given the costs. Replacing other body panels with it seems like it would be impractical in costs for repair time. However, it would be interesting to see if there is a way to make this work and not break the bank.
Thread Starter
Administrator clevparts@aol.com





Joined: November 27, 2004
Posts: 12,562
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From: Visalia Ca.
Fuel Economy is a Big Factor because of the GAS GUZZLER TAX. If lighter weight will allow the Mustang to Get Further below that Standard then More Horspower can Follow without the Penalty!
Lighter Weight, More Horsepower and Better Fuel Economy is a WIN-WIN Scenario For All!
KC
Lighter Weight, More Horsepower and Better Fuel Economy is a WIN-WIN Scenario For All!
KC
Tru'dat, but an LX package ain't coming back, anybody remeber the Mustang GTS [[que cricket sound]]. We'll see IRS and Boss motors before composites like carbon fiber become feasible for something like the mustang (remeber it has alot of market to cover, basically 19 to 40k+) and probably see increased use of aluminum before CF to contain weight. Then again if "Hencho En Mexico" appeals to you, these things can be had much sooner.
And after all, outsourcing is corporate America's flavor de jour these days. I suspect it's right around the corner for Ford...
All part of our brave new globally interconnected world.
That may have to happen anyway for Ford to compete. Eager, non UAW workers happily willing to work for FAR less than their American counterparts. And you can't play the "quality card," either - look at the Fusion.
And after all, outsourcing is corporate America's flavor de jour these days. I suspect it's right around the corner for Ford...
All part of our brave new globally interconnected world.
And after all, outsourcing is corporate America's flavor de jour these days. I suspect it's right around the corner for Ford...
All part of our brave new globally interconnected world.
Ironically enough, despite several years of history to indicate what hopelessly inflated wages combined with mediocre productivity inevitably leads to, unionized workers still can often be found steadfastly standing behind the union even as their job is being moved to some foreign locale. Even more surprising they still rely on the age old union tactic of appealing to the public in general through the press and picket lines despite the fact that the public is, by this point, vastly unsympathetic toward the cause of people who often do jobs requiring far less education than their own but who are nevertheless compensated far better for it.
The most disappointing part of this for me is that the America companies who leave these unionized areas virtually alway ignore the avenue that moving facilities into the southern portion of the United States can bring.
That said, if Mullaly wants to impress me (and I'm sure the idea of impressing me keeps Mr. Mulally awake at night) he could begin by implementing processes which are truly win-win situations all around, and which are ready to go as we speak.
1: When are all of Ford's engines going to be CGI, a technology which is advantageous in terms of producibility, cost, and performance (weight and strength) Has the timeline for this been advanced relative to what it was pre-Mulally? This is a light-weight, low cost alternative ready to go right now that cannot be implemented quickly enough. Are we still going to be waiting for this obviously advantageous transition to be completed when the 2012 Ford Focus debuts with a $500 carbon fiber sideview mirror option?
2: Is Ford exploring other areas where the advantages CGI offers could be employed for good effect (transmission housings, etc?) Or is Ford going to wait until several other manufacturers implement this first and end up following instead of leading?
3: Are the timelines for phasing out old engines and transmissions, and phasing in their replacements, being accelerated? Or can we expect older designs which need to be replaced to drag on needlessly in an ill-advised attempt to stave of retooling costs at the expense of improved product and economies of scale?
Execute everything that falls under the heading 'No-Brainer' first, then worry about wowing us with composite materials.
The UAW contract does not allow this. If Ford moved a plant from MI to TX it would still have to staff the new TX plant with UAW workers.
But who would have thought three decades ago that minimizing the role of the union would be the most likely avenue to preserving truly good American jobs in the manufacturing sector?
Unfortunately you are correct. The dual advantage to America production facilities has traditionally been improved productivity and quality relative to what you could achieve elsewhere. Unions, which once served a purpose but have long since forgotten what that was, now largely serve to make certain that any work taking place in a given factory is as inefficient and quality free as possible.
WOW, I have no use for the union as an institution either, but to paint all of Fords workers with this rather broad and innaccurate brush is WAY to harsh. The vast majority of them would prefer to keep their jobs by building better cars and trucks than the competition, it is the methods of achieving that goal that differ.
1: Has the timeline for this been advanced relative to what it was pre-Mulally?
The guy looks good, but he has only been on the job for 4 months. What say we give a little time to unwrap the stick huh?
2: Is Ford exploring other areas where the advantages CGI offers could be employed for good effect
Perhaps you could explain for the few who don't understand, what you believe CGI to entail.
3: Are the timelines for phasing out old engines and transmissions, and phasing in their replacements, being accelerated? Or can we expect older designs which need to be replaced to drag on needlessly in an ill-advised attempt to stave of retooling costs at the expense of improved product and economies of scale?
Casting up for over a milllion engines is not a good place to throw out working tooling. Having typed that, this is an area that goes a long way to addressing multiple issues like fuel economy, quality, and reliability. But, yes there is a need here, which is being addressed even as we read this. Example below.
WOW, I have no use for the union as an institution either, but to paint all of Fords workers with this rather broad and innaccurate brush is WAY to harsh. The vast majority of them would prefer to keep their jobs by building better cars and trucks than the competition, it is the methods of achieving that goal that differ.
1: Has the timeline for this been advanced relative to what it was pre-Mulally?
The guy looks good, but he has only been on the job for 4 months. What say we give a little time to unwrap the stick huh?
2: Is Ford exploring other areas where the advantages CGI offers could be employed for good effect
Perhaps you could explain for the few who don't understand, what you believe CGI to entail.
3: Are the timelines for phasing out old engines and transmissions, and phasing in their replacements, being accelerated? Or can we expect older designs which need to be replaced to drag on needlessly in an ill-advised attempt to stave of retooling costs at the expense of improved product and economies of scale?
Casting up for over a milllion engines is not a good place to throw out working tooling. Having typed that, this is an area that goes a long way to addressing multiple issues like fuel economy, quality, and reliability. But, yes there is a need here, which is being addressed even as we read this. Example below.
http://media.ford.com/article_displa...ticle_id=25149
On the kickarse new TF engine series, and among other great news, is this;
"Its development was led by Ford Powertrain Research and Advanced Engineering, the same group leading the production design and development of this technology in a pilot program intended to speed the time to market with the new engine."
I agree. And do it with all deliberate speed.
It's time for the UAW to die. As jsaylor pointed out, it has bred complacency and laziness and entitlement amongst its workforce. The current union model no longer works in our Western society.
The only place I can see a union being advantageous in this day & age is a country like China, where workers only get 49 cents an hour and rights are trampled.
WOW, I have no use for the union as an institution either, but to paint all of Fords workers with this rather broad and innaccurate brush is WAY to harsh. The vast majority of them would prefer to keep their jobs by building better cars and trucks than the competition, it is the methods of achieving that goal that differ.
Originally Posted by BC_Shelby
Are you referring to Stratified Charged Gasoline Injection systems...?
For a brief rundown, CGI offers a stronger,lighter combination than you can reasonably achieve with gray iron or aluminum. As a material it is nearly too good to be true, with excellent workability and relatively low costs as well as the above mentioned benefits. Although I must admit, the use of CGI is already more widespread than I had expected.
http://www.makino.com/search/article.aspx?id=1388
Casting up for over a milllion engines is not a good place to throw out working tooling. Having typed that, this is an area that goes a long way to addressing multiple issues like fuel economy, quality, and reliability. But, yes there is a need here, which is being addressed even as we read this.


