Boss 302 Sidepipes added
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Boss 302 Sidepipes added
I just finished quite the project this weekend... Installing / fabricating a Boss302 side pipe setup.
I started off with just the side pipes...
![Name: 20130514_160647_zps42da2c5e.jpg
Views: 145
Size: 68.1 KB](https://themustangsource.com/forums/attachments/f800/199128d1501303547-boss-302-sidepipes-added-20130514_160647_zps42da2c5e.jpg)
I did not however pick up the H-pipe that goes with it... I wanted to save a couple bucks and fabricate my own. Here is what I did.
I started by matching the shape of the mating flange, drilling 3/8" holes for bolts, and a pilot hole for the 2" pipe.
![Name: 20130518_174012_zpsa7a9e2b5.jpg
Views: 84
Size: 93.0 KB](https://themustangsource.com/forums/attachments/f800/199129d1501303547-boss-302-sidepipes-added-20130518_174012_zpsa7a9e2b5.jpg)
I then set up the 2" hole saw in the drill press and went to work. This took quite a while and a lot of cutting fluid to get through 5/16" of mild steel.
![Name: 20130518_174017_zpsf2b3ab4f.jpg
Views: 71
Size: 75.4 KB](https://themustangsource.com/forums/attachments/f800/199130d1501303547-boss-302-sidepipes-added-20130518_174017_zpsf2b3ab4f.jpg)
![Name: 20130518_180446_zpsfb25d377.jpg
Views: 105
Size: 77.1 KB](https://themustangsource.com/forums/attachments/f800/199131d1501303547-boss-302-sidepipes-added-20130518_180446_zpsfb25d377.jpg)
Now that the flanges were done, I needed to make the pipe. I picked up a mandrel-bent "U" of 2" OD stainless steel pipe from summit. The straight section needed to be about 2.5" long, and cut the bend at a 45-deg angle to mate up to the flanges.
![Name: 20130519_120339_zpse35c4b85.jpg
Views: 71
Size: 62.2 KB](https://themustangsource.com/forums/attachments/f800/199132d1501303547-boss-302-sidepipes-added-20130519_120339_zpse35c4b85.jpg)
I then dropped out the stock H-pipe and drilled out the sides of the pipe with the same 2" hole saw.
![Name: 20130519_153154_zps5ba5945d.jpg
Views: 77
Size: 61.6 KB](https://themustangsource.com/forums/attachments/f800/199133d1501303547-boss-302-sidepipes-added-20130519_153154_zps5ba5945d.jpg)
After a couple times of fitting under the car, welding the flange, the extensions were cut to length
![Name: 20130519_173751_zpsf3f98e12.jpg
Views: 72
Size: 60.4 KB](https://themustangsource.com/forums/attachments/f800/199134d1501303547-boss-302-sidepipes-added-20130519_173751_zpsf3f98e12.jpg)
Then, the final weld was made...
![Name: 20130519_180504_zpsbee5de26.jpg
Views: 67
Size: 57.4 KB](https://themustangsource.com/forums/attachments/f800/199135d1501303547-boss-302-sidepipes-added-20130519_180504_zpsbee5de26.jpg)
Right now, I am running them with no insert plates. On cold start-up they are quite loud. Once the car warms up though, they sound simply amazing. This is coupled with a set of GT500 mufflers out back, which I can barely hear anymore because of the sound coming out of the side pipes
I started off with just the side pipes...
![Name: 20130514_160647_zps42da2c5e.jpg
Views: 145
Size: 68.1 KB](https://themustangsource.com/forums/attachments/f800/199128d1501303547-boss-302-sidepipes-added-20130514_160647_zps42da2c5e.jpg)
I did not however pick up the H-pipe that goes with it... I wanted to save a couple bucks and fabricate my own. Here is what I did.
I started by matching the shape of the mating flange, drilling 3/8" holes for bolts, and a pilot hole for the 2" pipe.
![Name: 20130518_174012_zpsa7a9e2b5.jpg
Views: 84
Size: 93.0 KB](https://themustangsource.com/forums/attachments/f800/199129d1501303547-boss-302-sidepipes-added-20130518_174012_zpsa7a9e2b5.jpg)
I then set up the 2" hole saw in the drill press and went to work. This took quite a while and a lot of cutting fluid to get through 5/16" of mild steel.
![Name: 20130518_174017_zpsf2b3ab4f.jpg
Views: 71
Size: 75.4 KB](https://themustangsource.com/forums/attachments/f800/199130d1501303547-boss-302-sidepipes-added-20130518_174017_zpsf2b3ab4f.jpg)
![Name: 20130518_180446_zpsfb25d377.jpg
Views: 105
Size: 77.1 KB](https://themustangsource.com/forums/attachments/f800/199131d1501303547-boss-302-sidepipes-added-20130518_180446_zpsfb25d377.jpg)
Now that the flanges were done, I needed to make the pipe. I picked up a mandrel-bent "U" of 2" OD stainless steel pipe from summit. The straight section needed to be about 2.5" long, and cut the bend at a 45-deg angle to mate up to the flanges.
![Name: 20130519_120339_zpse35c4b85.jpg
Views: 71
Size: 62.2 KB](https://themustangsource.com/forums/attachments/f800/199132d1501303547-boss-302-sidepipes-added-20130519_120339_zpse35c4b85.jpg)
I then dropped out the stock H-pipe and drilled out the sides of the pipe with the same 2" hole saw.
![Name: 20130519_153154_zps5ba5945d.jpg
Views: 77
Size: 61.6 KB](https://themustangsource.com/forums/attachments/f800/199133d1501303547-boss-302-sidepipes-added-20130519_153154_zps5ba5945d.jpg)
After a couple times of fitting under the car, welding the flange, the extensions were cut to length
![Name: 20130519_173751_zpsf3f98e12.jpg
Views: 72
Size: 60.4 KB](https://themustangsource.com/forums/attachments/f800/199134d1501303547-boss-302-sidepipes-added-20130519_173751_zpsf3f98e12.jpg)
Then, the final weld was made...
![Name: 20130519_180504_zpsbee5de26.jpg
Views: 67
Size: 57.4 KB](https://themustangsource.com/forums/attachments/f800/199135d1501303547-boss-302-sidepipes-added-20130519_180504_zpsbee5de26.jpg)
Right now, I am running them with no insert plates. On cold start-up they are quite loud. Once the car warms up though, they sound simply amazing. This is coupled with a set of GT500 mufflers out back, which I can barely hear anymore because of the sound coming out of the side pipes
![Headbang](https://themustangsource.com/forums/images/smilies/headbang.gif)
#3
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They can be ordered at the dealer as service parts.
CR33-5220-A (RH Pipe assy)
CR33-5220-B (LH pipe assy)
I got a great deal on craigslist for the pipes only, but you should be able to have your dealer order them for you.
CR33-5220-A (RH Pipe assy)
CR33-5220-B (LH pipe assy)
I got a great deal on craigslist for the pipes only, but you should be able to have your dealer order them for you.
Last edited by JScottGT; 5/20/13 at 08:22 AM.
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