GT Performance Mods 2005+ Mustang GT Performance and Technical Information

K&N AirCharger Install Problemo!

Old Jul 19, 2005 | 06:08 PM
  #1  
RudyUD's Avatar
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Received my K&N CAI today, began installing and got hung up on the bracket mounting using the valve cover bolts. I guess I over tightened and broke one off in the hole. Got the broken one out, ordered the part, but know my question is.....would any of you recommend using a torque wrench for tightening or is there another way of knowing the bolt is tight without breaking another one off? Any help would be awesome, thanks.
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Old Jul 19, 2005 | 07:14 PM
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had that same problem bro, i think i was the first to break a valve cover bolt when installing the K&N, I ran the car without the bolt for a few days and there was no oil leaking at all it was perfectly fine, just take a socket wrench until you feel it begin to wedged in, immediately stop!!! Driven 2000 miles already and no leaks...... you'll be fine
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Old Jul 19, 2005 | 08:47 PM
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Yeah, not sure why they don't say "don't overtighten", but maybe i'm just a rookie at the modifing process. Did you have to order the new bolt from Ford? Have to wait a few days for a new one.
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Old Jul 20, 2005 | 06:28 AM
  #4  
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yea had to get it from the dealer, got the part within a few days, $8 bucks cost. O well, i was a rookie too at it, when I got the new bolt i just tightened it one handed with a socket until i felt it getting tighter and then just stopped.
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Old Jul 20, 2005 | 08:20 AM
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Well I have seen several people post this same topic. So my guess is they have a flaw or something in the bolts. Probably have to be very careful.
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Old Jul 20, 2005 | 11:53 AM
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I can't remember where I heard it but I was told 12 ft/lbs torque on that bolt...which amazingly is about how hard I can tighten before I grunt.

hahahah...

I read about several bolt breakages and only hand tightened mine...no problems or leaks in 250 miles....

Jay
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Old Jul 20, 2005 | 01:44 PM
  #7  
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generally valve cover bolts are only hand tightened until they are snug. If you compress the gasket too much you will warp the cover and it will leak.
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Old Jul 20, 2005 | 07:30 PM
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From: Cleveland
Yeah, I hand-tightened mine as well. That little rubber stopper thing comes in handy too, as you aren't tightening metal on metal.

I'm enjoying the bubbly/gurgle sound when she's pullin in air now.
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