2005-2009 Mustang Information on The S197 {Gen1}

Did Production Actually Begin 8/23 at AAI ?

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Old 9/1/04, 06:46 PM
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A small news item in the Aug. 23 edition of Automotive News stated " AutoAlliance Inc. begins building the Ford Mustang today. The cars are pre-job 1 cars. Job 1 will be built Sept. 7". About the same time, I remember a thread on this site where I think an AAI guy made mention that 50 pilot vehicles and 120 verification vehicles had been built, and the next step was the "integrated build". I really didn't understand exactly what "integrated build" meant, but it finally hit me like a ton of bricks when I just recently got around to closely reading another article in the 8/23 issue of Automotive News. The title of this article is "Ford-Mazda plant adds '05 Mustang". It states "The Flat Rock plant has been configured for maximum flexibility to build both cars. The Mazda 6 and Mustang have their own body stamping lines, but the vehicles come together in the pre-paint area. All final assembly goes down the same line".

Based on the above, it is evident Mustangs have been being built since Aug. 23 on the same assembly line as the Mazda 6 to verify they can built both cars on the same line without some unforseen difficulty. I further speculate that unless there is some insurmountible quilty issue, these cars will be shipped to Dealers for sale to the public. I would bet these cars go to the high volume dealers as sort of a reward for their past performance. This is may be why Kevin, our salesman contributor, saw paperwork showing August "bucking" dates for the new Mustang.
Old 9/1/04, 06:56 PM
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Wow, good analysis. This is definitely a possibility.
Old 9/1/04, 06:58 PM
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About Five, or six weeks ago my dealer told me that they made a few for Quality checks ,and that they would start up production soon, and that Sept. 7 will be a party for 2005 Mustang Job #1.

Edit: I had posted some where on this site then.
Old 9/1/04, 07:04 PM
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I think an AAI worker poster here that they were building more '05's a week or so ago.
Old 9/1/04, 07:06 PM
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Who knows, it still says we have one in 'production' status, with a vin in the 300's.
Old 9/1/04, 07:06 PM
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Yep!!! he did post that they where starting last week!!!!!
Old 9/1/04, 07:11 PM
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there are probably Mustangs being built as we speak which surely are sellable cars. They, along with the first batch will be held for a time for quality checks.
Old 9/1/04, 07:22 PM
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Originally posted by Galaxie@September 1, 2004, 7:14 PM
there are probably Mustangs being built as we speak which surely are sellable cars. They, along with the first batch will be held for a time for quality checks.
My thoughts exactly!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
Old 9/1/04, 10:14 PM
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Question is.....would you want one of the first 100 or so?
Old 9/2/04, 12:07 AM
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Hello all. This is my first post here, as I felt the need to provide some input. I work at Ford's St Thomas assembly plant, and I imagine the procedure for new cars at AAI isn't much different than ours. Most of the initial builds will be FEU (Field Evaluation Units), not for sale to the public. There are actually several different stages (I can't remember the names of all of them) the new cars go through. I do know that Ford is taking quality issues at first launch very seriously these days. We held the first 2 weeks of 2005 Crown Vics/Marquis for 4 weeks before shipping, trying to iron out any possible problems (and yes, there were a few). I can imagine with a new car like the 05 'stang, there are going to be a lot of vendor and quality issues that need resolving before Ford will release any of them. On the other hand, I wouldn't worry about the first 100 or so cars, they'll be built as well as any others coming out of the plant. It's the "friday night" cars I would worry about.....

-GT
Old 9/2/04, 12:15 AM
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I hope mine build my 99 Mustang is getting to ma ny miles on it:shock:
Old 9/2/04, 06:08 AM
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Originally posted by Dan@September 1, 2004, 11:17 PM
Question is.....would you want one of the first 100 or so?
Dan,

Lately Ford has become very catious about its launch procedure.

If you drove by Ford's Oakville plant in the summer of '03, there was a lot with at least 5,000 Freestars parked there which they did not release until they were sure of no glitches.

As long as my car is not built between Friday and Monday I am happy
Old 9/2/04, 06:55 AM
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[quote]Originally posted by Galaxie@September 2, 2004, 6:11 AM
Originally Posted by Dan,September 1, 2004, 11:17 PM
As long as my car is not built between Friday and Monday I am happy
that's funny
Old 9/2/04, 07:37 PM
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I hope mine is built on Sept. 7th as they should be all rested & ready to go after the long weekend!!!!
Old 9/2/04, 11:21 PM
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B) B) Like mine to be built on 9-11; I'd name it the Phoenix; lest we forget
Old 9/3/04, 04:47 AM
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Woody - True True...good idea :usa:

To all the AAI folks...enjoy the long weekend...we're all waiting anxiously for you to start Job 1 next week!!
Old 9/3/04, 09:31 AM
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At this point I still don't have a build date. Sure I wouldn't want a "Friday" car but I would take just about anything now.
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